Close-up view of hot tub running while jets active

Hot Tub Leak Troubleshooting: Important Areas to Check

Written by: Brett Bengtson

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Published on

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Time to read 4 min

Hot tub leaks may seem like a minor inconvenience, but they can quickly lead to significant problems if left unaddressed. Leaks not only waste water and increase energy costs but can also cause damage to the hot tub’s internal components, surrounding structures, and even create mold or mildew issues. Promptly identifying and repairing a leak helps maintain the efficiency, longevity, and safety of your hot tub. 

Most Frequent Leak Spots

Pump
  • Seals: Pump seals often wear out, especially if the hot tub isn’t used regularly or the water chemistry is unbalanced
  • Connections: The fittings or unions around the pump can become loose or damaged

Shell
  • Cracks: The hot tub shell itself can crack, especially in older models or if it’s been exposed to freezing temperatures without proper winterization
  • Jet Housings: Leaks can occur where the jets connect to the shell if the seal between them fails

Valves
  • Check Valves: These valves can crack or fail, leading to leaks
  • Gate Valves: Found near the pump, these valves can degrade and leak at the seals or handle

Drains
  • Drain Fittings: The connection points for the drain valve can loosen or develop leaks
  • Drain Cap: A missing or damaged drain cap can also cause leakage

Plumbing and Jets
  • Jet Gaskets: Over time, the gaskets behind the jets can degrade, especially if exposed to unbalanced water chemistry
  • Plumbing Lines: The pipes and hoses connecting the jets to the pump can crack, become loose, or develop leaks at connection points
  • Manifold: A leak in the water distribution manifold can affect multiple jets

Heater
  • Heater Union Fittings: These fittings can loosen over time due to vibrations or thermal expansion
  • Heater Assembly: Corrosion or damage to the heater tube can cause water to leak

Filter Housing
  • O-Ring/Gasket: The seal in the filter housing can fail due to wear or improper seating
  • Housing Cracks: Cracks in the filter housing or its connections can allow water to escape

Lights
  • Light Lenses: The seal around the hot tub lights can degrade, allowing water to seep out.

A man fixing a hot tub

Pete, our hot tub service technician, uncovering what leaks may be happening with this tub.

Further Signs You Might Have a Leak

Water Loss
  • Unusual Water Level Drops : A persistent or rapid decrease in the water level, despite regular usage, is a key indicator
  • Need to Refill Frequently : If you find yourself needing to top up the water more often than normal, this could suggest a hidden leak

Wet Areas or Puddles
  • Moisture Around the Base: Look for wet spots or puddles around the hot tub, particularly near the pump, plumbing, or under the frame.
  • Mold or Mildew Growth: Prolonged dampness can lead to mold or mildew around the base or inside the cabinet.

Increased Operating Costs
  • Higher Water Bills: If you are on metered water, a sudden spike in your bill might be caused by a leaking hot tub.
  • Higher Energy Bills: A leak can cause the heater to work harder to maintain water temperature if water is escaping.

Chemical Imbalance
  • Frequent Rebalancing: If you need to adjust the water chemistry more often than usual, it might indicate water loss and replacement, potentially due to a leak.

Physical Damage
  • Sagging or Warping: Prolonged exposure to leaking water can cause wooden or synthetic bases to warp or sag.
  • Cracks or Gaps: Check for visible cracks in the shell or fittings, as these might be both a symptom and a source of leaks.

Plumbing Issues
  • Air in Jets: If air bubbles appear in the jets when they shouldn't, it could mean a leak is pulling air into the plumbing system.
  • Loss of Jet Pressure: Reduced water flow through the jets might indicate a waterline issue.

Odors
  • Foul Smells: A leak can create damp conditions that lead to musty or rotten odors around the spa, especially if water collects in the frame or base.

Unstable Water Temperature
  • Difficulty Maintaining Heat: A leak might make it harder to keep the water at a consistent temperature, as escaping water causes fluctuations.

Check out this helpful YouTube video

After identifying common leak sources in your hot tub and understanding how leaks can manifest, it’s time to explore the best ways to address them. Depending on the severity and location, some leaks are straightforward to fix, while others may require more advanced tools or expertise. 

Simple Leak Fixes

Chemical Imbalance
  • Water chemistry plays a significant role in the longevity of your hot tub’s components. An imbalance can cause corrosion or damage seals, leading to leaks. Regularly testing and maintaining proper pH, alkalinity, and sanitizer levels can prevent and resolve such issues.
Faulty Heater
  • A leaking heater is often due to a worn seal or damaged union fitting. These parts are typically easy to replace, ensuring the heater operates efficiently without water loss.

Moderate Leak Fixes

Fixing Plumbing Lines
  • Plumbing leaks, such as cracks or loose connections, require a bit more effort. Use PVC glue and fittings designed specifically for hot tub plumbing to repair or replace damaged sections. Applying flexible, waterproof tape can also temporarily patch small leaks until a more permanent solution is implemented.
Replacing Seals and Gaskets
  • Worn or damaged gaskets in jets, pumps, or valves are a common cause of leaks. Replacing these seals involves disassembling the affected component, cleaning the area, and installing a new gasket. This task is manageable with basic tools and guidance.

Complex Leak Fixes

Fixing the Shell
  • Small Cracks: For minor shell cracks, hot tub-safe sealants or epoxy can effectively seal the damage. These products are flexible and durable enough to handle the water pressure and temperature fluctuations.
  • Larger Cracks: When cracks in the shell are extensive, standard sealants may not be sufficient. In such cases, consulting a professional or replacing the shell entirely might be the only viable option.
Structural Repairs
  • Severe structural damage to the frame or base caused by prolonged leaks may require professional repairs. These situations often involve reinforcing or replacing parts of the hot tub's infrastructure.

Let's Recap the Important Stuff

Let’s face it, hot tub leaks are both unlucky and unfortunate. They can happen to even the most attentive hot tub owners as well as those less meticulous.

Being aware of your hot tub's condition can help prevent increased operating costs, structural damage, and unpleasant experiences while using your hot tub. 

There are things you can fix and things you can't. Knowing how severe your leak might be, sometimes it's best to reach out for professional help 

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